Custom Profile Solutions

Custom Roll Forming for Metal Roll Formed Components

We use our material process expertise and production excellence to help our clients solve some of metal forming’s most difficult challenges.

Roll Form Products for Category Leaders: Roll Formed Steel Tubes and Section Components

RFC’s advanced roll forming operations allow practically any part identified, or even conceived, to be produced. From custom shapes and profiles to completed assemblies, we deliver cost-effective, roll formed components for manufacturers in industries ranging from aerospace to material handling to transportation and ROPS and FOPS.

Custom Roll Former with In-House Capabilities

With more than 30 roll forming lines, supported by extensive engineering and custom-tooling in-house resources, we have the capacity and capability to efficiently produce high-quality components, even on tight timeframes.

Solutions Driven with 3D Printing Additive Manufacturing

Roll Forming uses 3D printing for prototyping, tooling development, finite element analysis, pre-notch development and customer facing opportunities. Visit our case studies section to read more about we provide solutions with 3D printed prototypes in the design phase.

Precision Roll Forming Services

Our expertise in precision roll forming technologies opens new doors and opportunities for our clients, giving them the freedom to design the ideal part for their application without sacrificing quality or value. The combination of in-line punching and notching capabilities with our state-of-the-art secondary operations provides unmatched production flexibility. Perhaps most critical, our services are in-house and overseen by expert engineering and production staff, ensuring the highest level of quality control is always maintained.

In-House Rollforming Capacity, Precision and Flexibility

• In-line welding capabilities include laser, high-frequency induction, and low-frequency contact, induction and lines ranging from 11 to 42 passes
• Material thickness handling from .010″ to .375″ (.254mm to.635mm) and strip widths from .500″ to 20″
• Available in-line processes include TOX™, Tog-L-Lok™, rotary stitch, pre-punch, post-punch, mid-punch, variable thickness, remetallizing, clinch nuts, and sweeping.

A Wide Range of Roll Formed Steel and Other Materials

• Cold-rolled steel
• Hot-rolled, pickled, and oiled
• Pre-painted steel
• Galvanized steel
• Aluminum
• Titanium alloys
• Inconel^®
• Hastelloy^®
• Stainless steel
• High-Strength Low Alloy (HSLA)
• Brass
• Bronze
• Copper
• Martensitic grades
• Dual phase
• Ultra-High Strength Steel

Custom Roll Forming Manufacturer

• Mandrel, roll, and stretch bending
• Laser cutting and piercing
• Miter cutting
• Off-line piercing
• CNC cut-to-length
• Joggle (hot and cold)
• Contouring
• Machining
• Routing
• Assembly and kitting
• Variable gauge forming–taper and roll reduce
• Solution heat treatment
• Artificial aging
• Powder-coating and E-coating services
• Post-dip galvanizing services

Custom Roll Formed Steel Components

• C Purlin
• Z Purlin
• Custom Purlins
• Z Sections
• Z – 2 Bends
• Z – 4 Bends
• Angles
• Rectangle Tubes
• Square Tubes
• Round Tubes
• Peanut Tubes
• Lock Seam Tubes
• Custom Tubes
• Octagon Tubes
• Torque Tubes
• Hexagon Tubes
• Steel Channels
• C Channels
• U Channels
• J Channels
• I Beams
• Omega Rails
• Hat Channels
• 6 Bend Hat
• Sigma Channels
• Custom Channels
• Custom Profiles
• Custom Shapes

And more! Customization is our specialty.